The Best Metal Cutters

Reina Chambers
14 min readApr 19, 2024

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Introducing the ultimate roundup of Metal Cutters — the perfect tool for all your metal cutting needs, meticulously curated for you. Join us as we delve into the world of metal cutters, exploring their features, benefits, and helping you make an informed choice for your next project.

The Top 10 Best Metal Cutters

  1. Anchor Brand 36 in. Bolt Cutter — Cut It Like a Pro — Anchor Brand 36 in. Bolt Cutter Center Cut — Slip-resistant handles, increased torque with its internal cam mechanism, and superior steel jaw and blades for a clean cut, offering you a reliable choice for cutting metal.
  2. Eastwood Versa Cut 40 Amp Metal Cutter — The Eastwood Versa Cut 40 Amp Plasma Cutter effortlessly carves through metals up to 3/8 inch thick, offering versatile input options and durable performance.
  3. Biltek Portable Metal Cutter for Steel — Unleash your creativity with the Biltek Plasma Cutter 50A — a dual voltage portable metal cutter that delivers clean, precise cuts on 1/2 inch thick steel.
  4. Hyper Tough 20V Max Cordless Reciprocating Saw for Home Improvement and Metal Cutting — The Hyper Tough Aq80030g 20V Max Cordless Reciprocating Saw is a powerful, lightweight, and easy-to-use metal cutter with adjustable shoe, variable speed trigger, and LED light, but may lack durability and produce heat during prolonged use.
  5. High-Performance 60A Grizzly Plasma Cutter for Metal Cutting — Easily cut through materials up to 3/4" thick with the high-powered T33938 Grizzly 60-Amp Plasma Cutter, perfect for fabrication and specialty cutting tasks in production settings.
  6. High Precision Manual Shear for 2–3/4" x 3/16" Flat Steel and 1/2" Rod Steel — Cut through the toughest materials with ease and precision with our 10" hand plate shear, featuring a solid steel frame, high carbon steel blades, and flexible mounting options for a hassle-free experience.
  7. Portable Air High Frequency Metal Cutter with Dual Voltage — The Cut50 Portable Air High Frequency Plasma Cutter effortlessly cuts through 1/2 inch sheet metals with its dual voltage capabilities, making it a versatile choice for both industrial and home projects.
  8. 6-inch Drill Master Cut-Off Saw with Quick-Lock Vise for DIY Projects — The 6-inch Drill Master Cut-Off Saw delivers precise cuts for both professional and DIY projects, with features like a miter clamp, retractable blade guard, and easy-to-replace carbon brushes, making it a versatile and reliable choice for metal cutting.
  9. Erie Tools 32" Manual Guillotine Shear for Precision Metal Cutting — Erie Tools’ 32" x 16 Gauge Manual Guillotine Shear is a versatile and precisely cut sheet metal plate cutting solution designed for various metalworking projects, offering a reliable and efficient addition to your workshop.
  10. Zico 18" Bolt Cutter for Medium-Hard Bolt Materials — Discover unmatched accuracy with the Zico 4095 Multi-Purpose Bolt Cutter, a versatile tool capable of handling medium-hard and soft bolts, rods, rivets, bars, chains, and much more, surpassing industry benchmarks for outstanding performance.

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Reviews

Anchor Brand 36 in. Bolt Cutter — Cut It Like a Pro

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The Anchor Brand 36 in. Bolt Cutter Center Cut is a reliable and sturdy tool for all your cutting needs.

Its slip-resistant handles ensure a comfortable grip, while the internal cam mechanism provides enhanced torque for efficient cutting. The hardened steel jaw and blades guarantee precise, clean cuts.

Despite its robustness, the handle material is a combination of steel and rubber, offering both durability and comfort. Overall, this bolt cutter is a solid choice for various professional applications.

Eastwood Versa Cut 40 Amp Metal Cutter

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The Eastwood Versa Cut 40 Amp Plasma Cutter, with a 4.3-star rating, offers impressive slicing capabilities for metal up to 3/8 inch thick. This durable cutter works with both 120v and 240v AC input, making it a versatile choice for various applications. Known for its long-lasting performance, the Versa Cut is capable of producing a 60% duty cycle at 40 amps on 240v, and a whopping 60% at 30 amps on 120v.

Using this product, you can effortlessly cut through metal with minimal effort, thanks to its powerful performance. However, as mentioned in some reviews, be prepared to deal with a few minor hiccups along the way, as the machine occasionally stops working temporarily before resuming.

Also, users recommend that the Versa Cut performs best on thin metals like sheet metal and may struggle to offer the expected cutting power on thicker metals. Nevertheless, if you’re looking for a reliable plasma cutter with a reasonable range for cutting thicknesses, this could be the one for you. All in all, the Eastwood Versa Cut 40 Amp Plasma Cutter is a worthwhile investment that could simplify your cutting tasks.

Biltek Portable Metal Cutter for Steel

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As I started using the Biltek Plasma Cutter in my daily life, I was impressed by its portability and the ease with which it could handle various cutting tasks. One of the notable features was its ability to work with both 110V and 220V power sources, making it incredibly versatile.

However, despite its convenience, I encountered a few issues. The air regulator didn’t seem to function properly, making it difficult to maintain consistent pressure during cutting. Furthermore, the pressure gauge was leaking, which added an extra layer of frustration.

Nonetheless, the cutting performance was quite exceptional, especially when working with steel. The plasma cutter was capable of making precise, clean cuts through metal up to 8mm thick. The 40A cutting current and high-frequency arc starting made it an efficient and reliable tool for various metalworking projects.

In conclusion, the Biltek Plasma Cutter is a promising option for those looking for a portable and versatile metal cutter. However, it’s essential to address the regulator and gauge concerns to ensure a smoother experience and better performance.

Hyper Tough 20V Max Cordless Reciprocating Saw for Home Improvement and Metal Cutting

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I recently tried out the Hyper Tough Aq80030g 20V Max Cordless Reciprocating Saw, and let me tell you, it certainly lived up to its expectations. This powerful yet lightweight saw has made my home improvement and demolition projects a breeze. The 20V cordless design means you can use it even without access to AC power, making it incredibly convenient for those projects far from an outlet.

One of the features that stood out to me was the pivoting adjustable shoe, which adds great support and control to the saw. This, combined with the ergonomically designed handle, makes it easy to maneuver and use for various tasks such as cutting oversized materials and metal. Plus, the tool-free blade change feature saves time and hassle when swapping out blades.

However, despite these great features, I did notice a few shortcomings. The saw does tend to get rather hot during extended use, which can be a bit uncomfortable. Additionally, the build of certain parts seems more budget-friendly, leading to a lack of durability compared to other, higher-end models in the market.

All in all, this Hyper Tough reciprocating saw is a great choice for homeowners and handymen looking for a powerful and convenient saw that can adapt to different tasks. Although it’s not without its flaws, it offers plenty of value for the price point. If you can look past some of its minor shortcomings, I believe it can become a valuable addition to your toolkit.

High-Performance 60A Grizzly Plasma Cutter for Metal Cutting

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I recently had the opportunity to try out the Grizzly 60A Plasma Cutter, and let me tell you, it was a game-changer in my fabrication process. This high-powered plasma cutter is specifically designed for extended use in production settings, making it the perfect addition to my workshop.

One of the standout features for me was the inverter technology and high-frequency start. It made cutting through materials, even those with an uneven surface up to 3/4" thick, a breeze. The amperage is easy to adjust with just a turn of the dial, allowing for a seamless cutting process. The built-in pressure regulator with a gauge for constant monitoring also proved to be incredibly helpful.

However, one downside I encountered was the need for consumable components that require periodic replacement. But, with replacement components available, it’s not a major issue. Overall, this Grizzly 60A Plasma Cutter has made my fabrication process more efficient and allowed me to tackle unique projects without any delays.

High Precision Manual Shear for 2–3/4" x 3/16" Flat Steel and 1/2" Rod Steel

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Experience the power and precision of our 10" hand plate shear, the ideal solution for tackling a variety of cutting tasks with ease. This versatile manual shear boasts a long lever arm and a compensating spring, providing maximum leverage and cutting efficiency. Designed for optimal stability, the solid steel frame ensures lasting durability, while its high carbon steel blades deliver exceptional strength and longevity.

Easily adaptable for workbench use, our metal cutter simplifies your cutting process, allowing you to focus on your other projects. Discover the convenience and adaptability of our hand plate shear, perfect for tackling even the toughest materials with precision and finesse.

Portable Air High Frequency Metal Cutter with Dual Voltage

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The Cut50 110/220V Portable Air High Frequency Plasma Cutter is a game-changer for those looking for a reliable and efficient metal cutting tool. With its impressive portability, this machine can be easily carried to any work site, allowing for greater flexibility and efficiency. Its cutting capabilities are impressive, easily slicing through 1/2 inch sheet metals, making it a go-to option for both professional and home projects.

Despite its power, the Cut50 is incredibly easy to operate, which is great for users of various skill levels. One of its key features is the 110/220V dual voltage compatibility, clearly displayed on the LED screen, ensuring smooth operation no matter the environment. And with its lightweight build and sturdy handle or shoulder strap, this machine can be taken anywhere with ease.

However, one downside is the limited warranty time, which might not be the most reassuring for some users. Overall, the Cut50 Portable Air High Frequency Plasma Cutter is a well-rounded, easy-to-use option for those looking to cut through metals with precision and flexibility.

6-inch Drill Master Cut-Off Saw with Quick-Lock Vise for DIY Projects

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As a DIY enthusiast myself, I’ve had the chance to try out the Drill Master 6-inch Cut-Off Saw, and let me tell you, it’s been a game-changer. This compact tool is an amazing asset when it comes to cutting through small stock effortlessly and individually. One of its standout features is the retractable blade guard, keeping your work area clean and safe while cutting.

I also appreciate the miter clamp, which has quite a range of capabilities, allowing me to make those perfect 0–45 degree angle cuts. And the vise lock? It’s a lifesaver. It makes sure your material stays precisely where you want it, whether it’s square or round.

The brushless motor is another perk that adds to the tool’s longevity. Plus, the fact that you can effortlessly replace those carbon brushes is just fantastic. Speaking of brushless motors, it’s important to note that they can generate a substantial amount of spark. That’s why this cut-off saw comes with a fantastic blade guard that effectively deflects any sparks, keeping you and your workspace safe.

While the Drill Master 6-inch Cut-Off Saw is an overall fantastic tool, it’s not without its minor shortcomings. For one, since this saw is designed for smaller projects, it may feel a bit underpowered when dealing with larger or more difficult materials. But hey, not every tool can be a jack-of-all-trades, right?

Overall, the Drill Master 6-inch Cut-Off Saw has proven to be a reliable and efficient cutting tool in my hands. And while no product is perfect, I believe the pros far outweigh the cons. After all, it’s not about the size of the saw, but what it can do. In this case, quite a lot!

Erie Tools 32" Manual Guillotine Shear for Precision Metal Cutting

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Using the Erie Tools Manual Guillotine Shear in my own metalworking projects has been quite a pleasure. The 32" bed length and 16 gauge shearing thickness were perfect for the projects I’ve tackled. The 32" x 1–3/8" blade size guarantees clean, accurate cuts every time.

I also appreciated that this powerful tool comes with a sturdy stand, allowing for comfortable and stable operation. Not only was it user-friendly, but it had a compact and space-saving design, which was a major plus for my cramped workshop. If you’re looking for a reliable and efficient metal cutter, give the Erie Tools Manual Guillotine Shear a try.

Zico 18" Bolt Cutter for Medium-Hard Bolt Materials

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The Zico 4095 Center Cut General Purpose Bolt Cutter, designed for convenient use with an 18-inch diameter, is a versatile metal cutter perfect for tackling bolts, rods, rivets, bars, chains, and even concrete rods. Featuring a cutting capacity of up to a Brinell 370 — Rockwell C-40, this sturdy tool surpasses the GGG-C-740d Federal Specs, making it the go-to option for all your general cutting needs. Despite its rugged build, it’s suitable for medium-hard and soft materials, delivering reliable and efficient results every time.

Buyer’s Guide

When it comes to metal cutting, choosing the right tool can be a daunting task. This buyer’s guide will help you understand the essential features, considerations, and general advice to ensure you make an informed decision when selecting a metal cutter.

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Types of Metal Cutters

Different types of metal cutters are available in the market, each with its own advantages and applications. Broadly, metal cutters can be categorized into manual and automated cutters. Manual metal cutters require human intervention to operate, whereas automated metal cutters are programmed to perform the cutting process.

Material Capabilities

It is crucial to consider the types of materials the metal cutter can handle. Some metal cutters are designed to work with specific materials, such as aluminum, steel, or copper, while others can handle a wide range of materials. Ensure the metal cutter you choose can work with the desired material for your project.

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Speed and Precision

The speed and precision of a metal cutter are essential factors to consider. A faster cutting speed can help you complete projects more quickly, but it may compromise precision. On the other hand, higher precision may result in slower cutting speeds. Consider the balance between speed and precision that best suits your needs.

Durability and Maintenance

Metal cutters are subjected to wear and tear, especially when working with abrasive materials. Ensure the metal cutter you choose has a durable construction to withstand long-term use. Additionally, consider the ease of maintenance, as regular maintenance will help keep your metal cutter in optimal working condition.

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FAQ

What is a Metal Shear?

Also known as a metal brake, a metal shear is a precision tool designed for cutting metal sheets. Commonly used in metal fabrication, construction, and manufacturing industries, this instrument helps produce metal parts, components, or structures. It can be operated manually or automatically.

Different types, sizes, and capacities of metal shears are available in the market, making them suitable for specific applications and metal types such as aluminum, copper, steel, and stainless steel. These versatile tools utilize cutting blades or dies, which produce clean and precise cuts with minimal heat affected zones.

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How does a Metal Shear work?

A metal shear operates by applying force on the metal sheet between two cutting surfaces, usually a blade and a die or rollers. The blade, typically made from a high strength material such as tungsten carbide, is sharpened to create a cutting edge with minimal resistance. The user or the machine-applied force is utilized to push the metal sheet against the blade, resulting in clean, straight cuts.

The cutting process is facilitated by a guiding mechanism that ensures accurate positioning and alignment of the metal sheet. The metal shear’s design allows it to produce cuts of varying precision levels, depending on the application and the metal being cut. Most metal shears feature an adjustable cutting table or fence, providing flexibility and versatility in cutting metal sheets of different sizes and shapes.

What are the main types of Metal Shears?

Several types of metal shears exist, catering to specific applications and metal types. The main types include manual shears, hydraulic shears, and CNC (Computer Numerical Control) metal shears. Manual shears are handheld tools used for cutting small metal sheets or sections at a time, while hydraulic shears are larger, more powerful machines capable of cutting thicker and larger metal sheets.

CNC metal shears, however, combine cutting technology with computer-controlled systems. These advanced machines enable users to create complex and precise patterns or designs on metal sheets through pre-programmed cutting processes. CNC metal shears typically offer higher accuracy, speed, and efficiency compared to manual and hydraulic shears. Examples of CNC metal shears include CNC plasma shears, CNC laser shears, and CNC water jet shears.

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What are the key features of a Metal Shear?

The key features of a metal shear include the cutting capacity, speed, accuracy, and versatility. Cutting capacity refers to the maximum thickness and width of the metal sheet that can be cut by the metal shear. The speed measures the rate at which the metal shear can perform the cutting process. Accuracy refers to the precision of the cuts produced by the metal shear, while versatility is the ability to cut different metal types and metal sheets with varying sizes and shapes.

Other important features of a metal shear may include adjustable cutting tables or fences, safety guards, built-in cutting lubrication systems, and user-friendly control panels. These features contribute to the overall performance and ease of use of the metal shear, enabling users to achieve maximum productivity and efficiency when cutting metal sheets.

What are the safety precautions when operating a Metal Shear?

Operating a metal shear safely is crucial to prevent accidents or injuries. Appropriate personal protective equipment (PPE), such as gloves, safety glasses, and hearing protection, should be worn. Familiarizing oneself with the metal shear’s operating manual and adhering to the safety guidelines provided by the manufacturer is also essential.

Before commencing cutting, ensure the metal shear is well-maintained and in good working condition. This involves checking the cutting blade or die, lubrication systems, and safety guards. Proper metal sheet securing and setting up the cutting table or fence correctly is also vital for safe operation.

How do I choose the right Metal Shear for my needs?

Consider your specific application requirements, such as the type and thickness of the metal to be cut, the size and shape of the metal sheets, and the desired cutting accuracy and speed when selecting a metal shear. This information will help determine the appropriate cutting capacity, cutting width, and cutting speed for your needs.

Additionally, factor in size and weight, availability of replacement parts, and the level of technological advancedness required when making your choice. Evaluating these factors will help you choose a metal shear tailored to your needs and budget.

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